Material Conveying System
Choosing the right material conveying system for various types of dry solid bulk materials, from powder to granules and flakes, is crucial for proper functionality, economic efficiency, and appropriate application. Complex and unreliable systems not only result in low productivity but also lead to complete system shutdowns and high maintenance and repair costs.
The properties of materials, including size, shape, density, and other factors, significantly impact the choice of size and type of conveying system. The length of the system and the number of bends in the path are crucial design factors in the measurement process. After initial material sampling, TSPtech co. considers all key factors and recommends the most suitable system.
The most common material conveying systems are as follows:
Dilute Phase Pneumatic Conveying System
Dense Phase Pneumatic Conveying System
Screw Conveying System
Tubular Drag Conveying System
For all your complex needs
Dilute Phase Pneumatic Conveying System:
A dilute-phase pneumatic conveying system is used for a wide range of dry solid materials. The system is simple and cost-effective in nature. Materials are uniformly added to the high-speed air stream using a rotary valve and are conveyed to the receiving station through a conveying pipe.
Using positive pressure and vacuum systems facilitates handling materials from multiple source points and enables transfer and distribution to multiple destinations. Additionally, a dilute-phase conveying system supports the use of flexible pipes (vertical, horizontal, and curved). Standard piping and relevant filters create a confined transportation environment, ensuring safe, hygienic, and clean conveyance.
The products typically transported in **dilute phase systems** include flour, resins and compounds, specialty chemicals, ground feed, and grain and pellet products.
The common types of **dilute phase systems** used in TSPtech co. include:
1- Positive Pressure
Suitable for conveying from one source to multiple destinations
Increased efficiency
2- Vacuum
Suitable for conveying from multiple sources to one destination
Dust-free operation
Dense Phase Pneumatic Conveying System
The dense phase pneumatic conveying system is used for conveying hard, abrasive, and brittle materials at low speeds.
In this method, materials are transferred with a small amount of air at high pressure.
The use of compressed air reduces operational costs and increases efficiency.
This process usually means conveying materials from a single source to one or more destinations.
Reasons for using the dense phase conveying system:
* Efficient and effective movement of abrasive and brittle materials
* Low operational costs through low air consumption
* Minimal wear for long-term performance
* Minimal material degradation
* Minimal maintenance and repairs
For all your complex needs
Tubular Drag Conveying System:
In this method, polymer discs attached to a cable transport materials inside a tube. The discs and cable are guided by a wheel to the end of the circuit and are pulled from the other side by the opposite wheel. This system allows for single or multiple inlets and outlets to be installed, and the guidance of the tubes can be horizontal, vertical, or diagonal.
TSPtech optimizes and uniquely designs various transfer systems suitable for materials, horizontal and vertical distances, capacity, and process type, undertaking construction, implementation, and consultation. All the systems provided are smart and engineered for easy operation by our specialists.
Comparison of Conveying Systems
Designing a conveying system is highly dependent on the type of material, distance, and also the transfer capacity. Disc elevator, screw, and pneumatic phase dilute and dense transfer systems have fundamental differences in performance depending on the type of application. Since many factories transfer bulk materials at various capacities and distances, a combination of these transfer systems is recommended to optimize system performance and return on investment
Conveying System Valves
Rotary Valve
Sliding Diverter Valve
Sliding Gate Valve
Diverter Valve
Our Innovations
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